OnSignal · CheckFlow — Line 3 Live

Throughput

28 u/min

▲ +2.1% vs plan

Pass Rate

98.2%

▲ +0.4 pts on shift avg

Reject Rate

1.8%

↓ ↑ HIGH last 12 packs

Giveaway

12.4 kg

⚠ above 10 kg target

Cpk

1.34

▲ stable · target 1.33

Packs this shift

12,847

2,153 to shift target

Statistical Process Control — live weight stream

Target 250g · UCL 256g · LCL 244g

Last pack — · Mean — · σ — · OOS this shift —

Line view — Loma checkweigher (isometric)

Edge gateway · OPC-UA · live event stream

Loma · live weight — g

Reject bin · last 60 0 / 0

Belt speed0.42 m/s

Sample sizen=20

Reject latency0.23 s

Bin · this shift0 / 200

Live pack events

— total · — pass · — fail

Active alerts

Operator + supervisor

Giveaway above 10 kg/shift target — investigate fill drift

14:12 · auto-flagged

3 consecutive high rejects on Line 3 in last 90 seconds

14:24 · supervisor paged

Sample size raised to n=20 for tighter SPC after AM downtime

13:48 · operator acknowledged

Reject bin 36% full — empty by end of shift

13:30 · auto-flagged

Daily CIP scheduled at 22:00 — line stops 21:50

Planned · maintenance